Miniature Precision Gears

Small module spur, helical and worm gears from module 0.2 to 1.5 mm, held to DIN grade 7 to 9 for micro gearboxes, instruments and compact drive units.

Category Mechanical Components
Materials Brass H62, 20CrMnTi, 304 Stainless Steel, POM
Industries Industrial, Automotive, Consumer Electronics, Medical
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Yujiaxin Tech supplies miniature precision gears for compact drive units, instruments and micro gearboxes. Every gear is produced to the customer drawing, with module, tooth count, bore and backlash agreed before a quotation is issued.

What counts as a miniature gear

Module is pitch diameter divided by tooth count, expressed in millimetres. A gear with module 0.5 and 20 teeth has a 10 mm pitch diameter and an 11 mm outside diameter, so the whole part fits under a fingernail.

Most small module gears we quote sit between module 0.2 and module 1.5. At this scale tooth thickness, bore position and runout decide whether a drive runs quietly, and a few microns of eccentricity is enough to make it audible.

Gear types

A miniature drive usually combines several tooth forms in one housing, so a single project often contains more than one gear type.

TypeTypical useNotes
Miniature spur gearSingle stage reduction, encoder wheelsSimplest to inspect, lowest cost per piece
Miniature helical gearQuieter multi stage gearboxesHelix angle must match across the pair
Worm and worm wheelHigh reduction in a small envelopeSelf locking depends on lead angle
Internal ring gearPlanetary stages, hollow shaft drivesTooth access limits inspection
Cluster or stepped gearTwo ratios on one shaftConcentricity between tooth sets is critical

Materials

Material on a small gear is chosen for load, duty cycle and noise target rather than cost alone. Brass runs quietly against a steel pinion and dominates instrument drives, alloy steel appears where torque is higher, and engineering plastics suit dry running low load parts.

MaterialWhy it is chosenWatch out for
Brass H62 / C36000Quiet running, good dimensional stability, low unit costLower strength, not for high torque stages
20CrMnTi alloy steelTough core with a wear resistant surface after heat treatmentDistortion after treatment must be allowed for
304 / 316L stainlessCorrosion resistance for humid or cleaned assembliesHigher unit cost than brass at the same module
POM / PEEKDry running, low weight, low noiseThermal expansion shifts backlash
Titanium Ti-6Al-4VLow mass for high speed or portable devicesGalling risk against similar metals

Typical specifications

ParameterTypical range
Module0.2 to 1.5 mm
Number of teeth6 to 120
Outside diameter2 to 40 mm
Bore diameter0.5 to 8 mm, or plain shaft with no bore
Face width0.5 to 8 mm
Pressure angle20 degrees standard, 14.5 degrees on request
Accuracy gradeDIN 3962 grade 7 to 9, AGMA Q10 to Q12
Total composite deviation20 to 60 microns depending on module and grade
Radial runout0.010 to 0.030 mm
Backlash in a matched pair0.02 to 0.08 mm
Tooth flank roughnessRa 0.4 microns or finer

These are the ranges we quote most often for miniature gears. Final values are fixed by your drawing and by the housing the gear has to fit.

Accuracy grades

DIN 3962 and AGMA 2000 group gear accuracy into numbered grades, and the difference shows up as noise and transmission error. Grade 9 suits a mechanism that runs occasionally, grade 8 covers most consumer and instrument drives, and grade 7 is where medical, robotics and audio gearboxes usually land.

Grade 6 and finer are possible on small module parts, but inspection cost rises faster than part cost, so we recommend agreeing the grade against a measured functional requirement instead of specifying the tightest available number.

Inspection and documentation

Tooth form is checked on a double flank composite tester, which rolls the part against a master and records total composite deviation and runout in one pass. Profile and lead measurements are added when the drawing calls out a specific grade.

Yujiaxin Tech operates to ISO 9001 and GJB 9001C-2017 quality systems. Shipments can include material certificates, dimensional reports, composite deviation charts and first article inspection data. These gears are supplied as components for your own assembly and approval.

Applications

  • Micro gearmotors and planetary gearheads
  • Surgical handpieces and dental instruments
  • Camera lens drives and optical mounts
  • Robotic joints and drone actuators
  • Metering devices, locks and office equipment

What to send for a quotation

  • 2D drawing or 3D model with module, tooth count, pressure angle and helix angle
  • Accuracy grade, or the noise and backlash limits the assembly must meet
  • Material grade, and whether a mating pinion is part of the scope
  • Bore, keyway or shaft details, and any hub or web features
  • Estimated annual volume, and whether prototypes are needed first

FAQ

Can you produce a gear with fewer than 10 teeth?

Yes, but undercut becomes the limiting factor. Below about 17 teeth on a 20 degree pressure angle the drawing usually needs profile shift to avoid a weakened root. Send the tooth count and we confirm the shifted profile before quoting.

Do you supply the mating pinion as well?

A gear pair should be quoted together, because backlash, center distance and helix angle are defined by the pair rather than by one part. Supplying both also removes the risk of two suppliers working to slightly different reference dimensions.

How small can the bore on a micro gear be?

Bores down to 0.5 mm are practical in brass and stainless. Below that, a plain shaft with no bore or a D shaped flat is usually the better design, because the wall under the root becomes the weak point.

What is the minimum order quantity?

Miniature gears are quoted per project rather than from a catalogue. Prototype batches of a few dozen pieces are available, and unit price falls as annual volume grows.

Related pages

Browse the full mechanical components range, review the materials we work with, or send us your drawing for a small module or micro gear quotation.

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